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Marine Deck Machinery Sizing Calculator

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Marine Deck Machinery Sizing Calculator

Free engineering tool for anchor windlass & mooring winch specification

Based on IACS UR A3 & Classification Society Standards

Anchor Windlass Sizing

Calculate continuous duty pull, brake capacity, and motor power per IACS UR A3.






Chain Stopper Fitted

Continuous Duty Pull (Breaking test load per IACS UR A3):

Z = K × dc²
K = 37.5 (U1) | 42.5 (U2) | 47.5 (U3)
Result Z in N; divide by 1000 for kN

Overload Pull:

Overload = 1.5 × Continuous Duty Pull

Brake Holding Capacity:

Tbrake = Kb × dc² × (44 − 0.08 × dc)  [N]

Kb values:
U1: 4.41 (with stopper) / 7.85 (without)
U2: 6.18 (with stopper) / 11.0 (without)
U3: 8.83 (with stopper) / 15.7 (without)

Motor Power:

P (kW) = F × V / (1020 × 60 × η)
where F = continuous pull (N), V = speed (m/min)

Chain Wheel Dimensions (5-pocket stud link):

PCD ≈ (6 × dc × 5) / π
OD ≈ PCD + 2.4 × dc

Winch Drum Sizing

Calculate drum barrel diameter, width, flange diameter, and layer count for mooring winch drums.








⚠

Safety Wraps Reminder: Maintain minimum 3 dead wraps for wire rope or 6 dead wraps for synthetic rope on the drum barrel. These wraps are NOT included in the usable rope length. Top rope layer must be 3–5 × dr below the flange edge.

Minimum Drum Barrel Diameter:

Db,min = (D/d ratio) × dr
6×19: ratio = 25 | 6×37: ratio = 18 | HMPE: ratio = 10

Rope Capacity (rope length on drum):

L = W × (Df² − Db²) / (15.3 × dr²)

Required Drum Width (rearranged):

W = L × 15.3 × dr² / (Df² − Db²)

Flange Diameter:

Df = Db + 2 × nlayers × dr
Plus clearance: top layer ≥ 3 × dr below flange

Wraps per Layer:

nwraps ≈ W / dr

Bow vs. Stern Configuration

Typical deck machinery arrangement comparison.

Bow (Forecastle) Arrangement

Motor /
Gearbox

Chain
Wheel

Main
Drum

Aux
Drum

Bow windlass includes chain wheel(s) for anchor chain handling, plus mooring drum(s). Brake band on chain wheel provides holding force.

Stern (Aft) Arrangement

Motor /
Gearbox

Main
Drum

Aux
Drum

Stern mooring winch typically omits chain wheel. Designed for mooring lines only (wire rope or synthetic). May include warping head.

Deck Machinery Layout Arrangements

Three common arrangement options for vessel deck machinery.

Plan A: Independent

CW
Drum

+
MW Drum
Aux

Separate anchor windlass and mooring winch. Each unit independently powered. Offers maximum flexibility but requires more deck space.

Plan C: Triple-Drum

CW
Drum 1
Drum 2
Drum 3

Integrated triple-drum configuration for larger vessels. Provides anchor handling plus dual mooring capability on a single shaft line.

Legend: CW = Chain Wheel  |  MW = Mooring Winch  |  Aux = Auxiliary Drum (warping/storage)

Watch: Winch drum sizing: prepare the inputs before calculating

Prepare rope length, drum geometry, layers and retained wraps before using the drum-sizing section. Calculator results are preliminary and require design confirmation.

Illustrative procurement and selection guide; not product footage or performance test evidence. Confirm the final specification for your application.

Send rope diameter and length, barrel and flange dimensions, working width and required duty. Request a quotation: sales@hiqool.com

Need a Quotation for Your Project?

Our engineers can help you specify the right deck machinery for your vessel — from preliminary sizing to classification-approved drawings.

Request a Quote →

sales@hiqool.com  |  +86 523 87625500  |  www.hiqool.com

Disclaimer: This calculator provides preliminary engineering estimates based on IACS UR A3 standards. Final specifications must be verified by the classification society and equipment manufacturer. Results are for reference only and do not constitute an engineering approval.

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